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how to test a proximity sensor

How to Test a Proximity Sensor?

In this article, we will introduce how to detect a proximity sensor. 

Proximity switch includes inductive proximity switches, capacitive proximity switches, photoelectric switches, safety light curtains, and hall proximity switches.

Their working principle is basically the same, that is, when the measured object is within its detection range, the circuit will be turned on or off. 

Proximity switch is widely used, including liquid level control, product counting, width discrimination, speed detection, hole recognition, automatic door sensing, color mark detection, manipulators, and other safety protection fields that may cause harm to the human body. 

In addition, using the concealment of the infrared rays of the photoelectric switch, it can also be used as an anti-theft warning in banks, warehouses, stores, and other occasions where it is necessary.

Proximity sensor testing

Since the proximity switch is so widely used, how do we judge whether the proximity switch is good or bad in practical applications? 

First of all, the three-wire proximity switch has two outputs, PNP or NPN, working voltage: 3-36V. 

When we install the proximity switch, if we don’t understand the principle, we can’t install and use it.

Use a multimeter to test a proximity sensor

Use a multimeter to test a proximity sensor

Set the multimeter to the DC voltage range, power the proximity switch with the switching power supply, connect the brown wire to the positive terminal of the DC power supply, and connect the blue wire to the negative terminal of the DC power supply(If you have difficulty in wiring the proximity sensor to the switching mode power supply, you can read this article: How To Wire a Proximity Sensor to an SMPS?).

Bring the object to be tested close to the proximity switch and observe whether the output of the black wire is a positive or negative voltage.

If the output is a positive voltage, the sensor is a PNP type; if the output is a negative voltage, the sensor is an NPN type.

If there is no output on the black wire, the proximity switch is faulty.

Use the intermediate relay to test A proximity sensor

If there is no multi-meter, we can use the intermediate relay to test. 

The black wire enters the relay coil, and then connects a wire from the positive pole to enter the coil. 

If the relay operates, the proximity switch is good. 

If the relay does not operate, the proximity switch is damaged.

Conclusion

In short, testing a proximity switch with power on is the simplest and most effective way to verify its quality.

If you still can’t resolve this issue, you can email shonxu@lorentzzi.com for assistance.

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Shon Xu

"Hi, I am the author of this article and the founder of Lorentzzi Electric. I have nearly 10 years of experience in the sales of industrial automation products, with a particular expertise in B2B services. Please feel free to contact me if you have any questions!"

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