{"id":18054,"date":"2025-08-09T13:08:16","date_gmt":"2025-08-09T05:08:16","guid":{"rendered":"https:\/\/lorentzzi.com\/?p=18054"},"modified":"2025-08-18T08:40:24","modified_gmt":"2025-08-18T00:40:24","slug":"glass-production-precise-temperature-control-solutions-from-lorentzzi","status":"publish","type":"post","link":"https:\/\/lorentzzi.com\/tr\/glass-production-precise-temperature-control-solutions-from-lorentzzi\/","title":{"rendered":"Cam \u00dcretimi: Lorentzzi'den Hassas S\u0131cakl\u0131k Kontrol \u00c7\u00f6z\u00fcmleri"},"content":{"rendered":"
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Cam fabrikas\u0131n\u0131n \u00fcretim at\u00f6lyesinde erimi\u015f cam, f\u0131r\u0131n\u0131n i\u00e7inden alt\u0131n bir nehir gibi ak\u0131yor.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Cam\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\u015eekillendirme ve tavlama gibi i\u015flemlerden ge\u00e7tikten sonra kristal berrakl\u0131\u011f\u0131nda d\u00fcz cama, hassas alet merceklerine veya sanat cam\u0131 \u00fcr\u00fcnlerine d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcr.<\/span><\/p>\n

Cam\u0131n kat\u0131 hammaddeden \u015feffaf bitmi\u015f \u00fcr\u00fcne d\u00f6n\u00fc\u015f\u00fcm\u00fcndeki her ad\u0131m hassas s\u0131cakl\u0131k kontrol\u00fc gerektirir.<\/span><\/p>\n

S\u0131cakl\u0131k, cam yap\u0131m\u0131n\u0131n \u201csihirbaz\u0131d\u0131r\u201d ve cam\u0131n \u015feffafl\u0131\u011f\u0131n\u0131, dayan\u0131kl\u0131l\u0131\u011f\u0131n\u0131 ve kimyasal stabilitesini belirler.<\/span><\/p>\n

Lorentzzi Electric'in s\u0131cakl\u0131k kontrol sistemleri, a\u015fa\u011f\u0131daki \u00f6zelliklerle \u00fcretilmi\u015ftir <\/span>s\u0131cakl\u0131k sens\u00f6rleri<\/span><\/a><\/span>, <\/span>s\u0131cakl\u0131k kontrol\u00f6rleri<\/span><\/a><\/span>, <\/span>kat\u0131 hal r\u00f6leleri<\/span><\/a><\/span> veya <\/span>SCR g\u00fc\u00e7 reg\u00fclat\u00f6rleri<\/span><\/a><\/span>, cam \u015firketleri i\u00e7in \u00fcretim hassasiyetini kontrol etmek ve \u00fcr\u00fcn kalitesini art\u0131rmak i\u00e7in temel bir destek sistemi haline gelmektedir.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Eritme: y\u00fcksek s\u0131cakl\u0131k erimi\u015f cam kalitesini kontrol eder<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Cam eritme, kuvars kumu ve soda k\u00fcl\u00fc gibi hammaddelerin y\u00fcksek s\u0131cakl\u0131klarda eritilerek d\u00fczg\u00fcn, \u015feffaf bir cam eriyi\u011fi haline getirilmesi i\u015flemidir.<\/span><\/p>

F\u0131r\u0131n s\u0131cakl\u0131\u011f\u0131n\u0131n kontrol edilmesi cam eriyi\u011finin kalitesini do\u011frudan belirler.<\/span><\/p>

\u00d6rnek olarak d\u00fcz cam \u00fcretimini ele alal\u0131m.<\/span><\/p>

Tank f\u0131r\u0131n\u0131n eritme b\u00f6l\u00fcm\u00fc, hammaddeleri tamamen eritmek ve kabarc\u0131k ve ta\u015flar\u0131 ortadan kald\u0131rmak i\u00e7in 1550\u00b0C \u00b1 10\u00b0C'lik sabit bir s\u0131cakl\u0131\u011f\u0131 korumal\u0131d\u0131r.<\/span><\/p>

Bir keresinde bir cam fabrikas\u0131n\u0131n f\u0131r\u0131n s\u0131cakl\u0131k kontrol sisteminde gecikmeli bir tepki ya\u015fad\u0131\u011f\u0131na ve bunun sonucunda eritme b\u00f6l\u00fcm\u00fcnde \u00b130\u00b0C'ye varan s\u0131cakl\u0131k dalgalanmalar\u0131na tan\u0131k olduk.<\/span><\/p>

Bu durum cam eriyi\u011finde b\u00fcy\u00fck miktarda erimemi\u015f ta\u015f olu\u015fmas\u0131na ve \u00fcretilen d\u00fcz cam\u0131n metrekare ba\u015f\u0131na 3-5 kirlilik noktas\u0131 i\u00e7ermesi nedeniyle kusurlu \u00fcr\u00fcn olarak i\u015flem g\u00f6rmesine ve g\u00fcnde $100.000'den fazla kayba neden oldu.<\/span><\/p>

Lorentzzi Electric'in \u00e7\u00f6z\u00fcm\u00fc, eritme kalitesi i\u00e7in bir \u201chassas kontrol valfi\u201d sa\u011flar: f\u0131r\u0131n\u0131n eritme b\u00f6l\u00fcm\u00fcne yerle\u015ftirilen platin-rodyum termokupl s\u0131cakl\u0131k sens\u00f6rleri, \u00b12\u00b0C \u00f6l\u00e7\u00fcm hassasiyetiyle 1600\u00b0C'ye kadar s\u0131cakl\u0131klara dayan\u0131r ve f\u0131r\u0131n i\u00e7indeki ger\u00e7ek zamanl\u0131 s\u0131cakl\u0131k dalgalanmalar\u0131n\u0131 yakalar.<\/span><\/p>

Yerle\u015fik bir cam eritme prosesi modeline sahip e\u015flik eden ak\u0131ll\u0131 s\u0131cakl\u0131k kontrol\u00f6r\u00fc, hammadde bile\u015fimine g\u00f6re s\u0131cakl\u0131k parametrelerini otomatik olarak ayarlar.<\/span><\/p>

Bu <\/span>SCR g\u00fc\u00e7 reg\u00fclat\u00f6r\u00fc<\/span><\/a><\/span> Eritme b\u00f6l\u00fcm\u00fc s\u0131cakl\u0131\u011f\u0131n\u0131n ayarlanan aral\u0131kta sabit kalmas\u0131n\u0131 sa\u011flamak i\u00e7in yak\u0131t enjeksiyon nozullar\u0131n\u0131n veya elektrikli \u0131s\u0131tma elemanlar\u0131n\u0131n g\u00fcc\u00fcn\u00fc hassas bir \u015fekilde d\u00fczenler.<\/span><\/p>

Bu d\u00fcz cam \u015firketi bu sistemi uygulad\u0131ktan sonra cam s\u0131v\u0131s\u0131n\u0131n kabarc\u0131ks\u0131z ge\u00e7i\u015f oran\u0131 82%'den 99,5%'ye \u00e7\u0131karak ge\u00e7i\u015f oran\u0131nda 35%'lik bir art\u0131\u015f sa\u011flad\u0131 ve kusurlu \u00fcr\u00fcnlerin y\u0131ll\u0131k kayb\u0131n\u0131 30 milyon ABD dolar\u0131ndan fazla azaltt\u0131.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Kal\u0131plama s\u00fcreci: s\u0131cakl\u0131k cam formunu hassas bir \u015fekilde \u015fekillendirir<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Cam kal\u0131plama, erimi\u015f cam\u0131 belirli bir \u015fekle sokma i\u015flemidir. S\u0131cakl\u0131k kontrol\u00fc, \u00fcr\u00fcn\u00fcn boyutsal do\u011frulu\u011fu ve y\u00fczey kalitesi i\u00e7in \u00e7ok \u00f6nemlidir.<\/span><\/p>

\u00d6rne\u011fin, cam \u015fi\u015fe ve kavanoz kal\u0131plamada, kal\u0131ba giren erimi\u015f cam\u0131n s\u0131cakl\u0131\u011f\u0131 1100\u00b0C \u00b1 20\u00b0C'de kontrol edilmelidir.\u00a0<\/span><\/p>

S\u0131cakl\u0131k \u00e7ok y\u00fcksekse, erimi\u015f cam \u00e7ok ak\u0131\u015fkan hale gelecek ve \u015fi\u015fenin kolayca deforme olmas\u0131na neden olacakt\u0131r.\u00a0<\/span><\/p>

S\u0131cakl\u0131k \u00e7ok d\u00fc\u015f\u00fckse, erimi\u015f cam \u00e7ok viskoz hale gelecek ve \u015fi\u015fe \u00fczerinde so\u011fuk noktalar ve k\u0131r\u0131\u015f\u0131kl\u0131klar olu\u015fma olas\u0131l\u0131\u011f\u0131 artacakt\u0131r.<\/span><\/p>

Lorentzzi Electric, bir farmas\u00f6tik cam fabrikas\u0131n\u0131n \u015fi\u015fe \u00fcretim at\u00f6lyesi i\u00e7in \u00f6zel bir s\u0131cakl\u0131k kontrol sistemi geli\u015ftirdi.<\/span><\/p>

\u00d6n ocak \u00e7\u0131k\u0131\u015f\u0131na yerle\u015ftirilen bir k\u0131z\u0131l\u00f6tesi s\u0131cakl\u0131k sens\u00f6r\u00fc, 0,5 saniyeden daha k\u0131sa bir tepki h\u0131z\u0131yla cam damlac\u0131klar\u0131n\u0131n s\u0131cakl\u0131\u011f\u0131n\u0131 ger\u00e7ek zamanl\u0131 olarak izler.<\/span><\/p>

Bir s\u0131cakl\u0131k kontrol\u00f6r\u00fc, bir g\u00fc\u00e7 reg\u00fclat\u00f6r\u00fc arac\u0131l\u0131\u011f\u0131yla \u00f6n oca\u011f\u0131n \u0131s\u0131tma g\u00fcc\u00fcn\u00fc ayarlar ve s\u0131cakl\u0131k dalgalanmalar\u0131n\u0131 \u00b110\u00b0C i\u00e7inde s\u0131k\u0131 bir \u015fekilde kontrol eder.<\/span><\/p>

Bu sistemin uygulanmas\u0131ndan sonra, cam \u015fi\u015felerin duvar kal\u0131nl\u0131\u011f\u0131 sapmas\u0131 \u00b10,3 mm'den \u00b10,1 mm'ye d\u00fc\u015f\u00fcr\u00fclm\u00fc\u015f ve \u015fi\u015felerin y\u00fczey kalitesi bir derece iyile\u015ftirilerek farmas\u00f6tik cam i\u00e7in kat\u0131 standartlar kar\u015f\u0131lanm\u0131\u015ft\u0131r.<\/span><\/p>

D\u00fcz cam \u015fekillendirmede, Lorentzzi s\u0131cakl\u0131k sens\u00f6rleri, s\u0131cakl\u0131k kontrol\u00f6r\u00fcn\u00fcn kapal\u0131 d\u00f6ng\u00fc kontrol fonksiyonu ile birlikte, kalay banyosundaki s\u0131cakl\u0131k fark\u0131n\u0131 \u00b1 5 \u00b0 C'ye kadar kontrol ederek, ham cam levhalar i\u00e7in 0,5 mm \/ m'den daha az bir d\u00fczl\u00fck hatas\u0131 sa\u011flar ve \u00fcst d\u00fczey mimari cam\u0131n kurulum gereksinimlerini kar\u015f\u0131lar.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Tavlama i\u015flemi: s\u0131cakl\u0131k kontrol\u00fc i\u00e7 cam gerilimini ortadan kald\u0131r\u0131r<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Tavlama, cam \u00fcretiminde bir stabilizasyon i\u015flemidir.<\/span><\/p>

Cam\u0131n yava\u015f\u00e7a so\u011futulmas\u0131yla cam i\u00e7indeki termal gerilimler ortadan kald\u0131r\u0131larak bitmi\u015f \u00fcr\u00fcn\u00fcn kullan\u0131m s\u0131ras\u0131nda kendili\u011finden patlamas\u0131 \u00f6nlenir.<\/span><\/p>

S\u0131radan cam\u0131n tavlama s\u0131cakl\u0131\u011f\u0131 500-550\u00b0C aras\u0131nda kontrol edilmeli ve so\u011futma h\u0131z\u0131 i\u015flem e\u011frisine s\u0131k\u0131 s\u0131k\u0131ya ba\u011fl\u0131 olmal\u0131d\u0131r - tavlama s\u0131cakl\u0131\u011f\u0131ndan 300\u00b0C'ye kadar s\u0131cakl\u0131k saatte 50\u00b0C'yi ge\u00e7memelidir.<\/span><\/p>

Bir mobilya cam\u0131 fabrikas\u0131 bir keresinde yanl\u0131\u015f tavlama f\u0131r\u0131n\u0131 s\u0131cakl\u0131k kontrol\u00fc nedeniyle bir geri \u00e7a\u011f\u0131rma ya\u015fam\u0131\u015f ve bunun sonucunda bir sehpa cam\u0131 partisi m\u00fc\u015fteri kurulumu s\u0131ras\u0131nda patlam\u0131\u015ft\u0131r.<\/span><\/p>

Lorentzzi Electric'in tavlama s\u0131cakl\u0131\u011f\u0131 kontrol \u00e7\u00f6z\u00fcm\u00fc, g\u00fc\u00e7l\u00fc proses kontrol yetenekleri sergiler: tavlama f\u0131r\u0131n\u0131n\u0131n uzunlu\u011fu boyunca da\u011f\u0131t\u0131lan z\u0131rhl\u0131 s\u0131cakl\u0131k sens\u00f6rleri, farkl\u0131 tavlama a\u015famalar\u0131nda cam s\u0131cakl\u0131\u011f\u0131n\u0131 ger\u00e7ek zamanl\u0131 olarak izler.<\/span><\/p>

Lorentzzi s\u0131cakl\u0131k kontrol\u00f6rleri, \u00f6nceden ayarlanm\u0131\u015f so\u011futma e\u011frisine s\u0131k\u0131 s\u0131k\u0131ya ba\u011fl\u0131 kalarak her bir so\u011futma fan\u0131 b\u00f6l\u00fcm\u00fcn\u00fcn g\u00fcc\u00fcn\u00fc bir g\u00fc\u00e7 reg\u00fclat\u00f6r\u00fc arac\u0131l\u0131\u011f\u0131yla hassas bir \u015fekilde ayarlamak i\u00e7in bulan\u0131k bir PID algoritmas\u0131 kullan\u0131r.<\/span><\/p>

Yenilemeden sonra, fabrika taraf\u0131ndan \u00fcretilen cam\u0131n i\u00e7 gerilimi 8MPa'dan 3MPa'n\u0131n alt\u0131na d\u00fc\u015ft\u00fc ve kendi kendine patlama oran\u0131 1.2%'den 0.1%'nin alt\u0131na d\u00fc\u015ft\u00fc.<\/span><\/p>

Ultra ince elektronik cam\u0131n tavlanmas\u0131 s\u0131ras\u0131nda, Lorentzzi s\u0131cakl\u0131k kontrol cihazlar\u0131n\u0131n hassas s\u0131cakl\u0131k kontrol yetenekleri, so\u011futma h\u0131z\u0131 sapmas\u0131n\u0131 \u00b12\u00b0C\/saat ile s\u0131n\u0131rlayarak cam\u0131n darbe dayan\u0131m\u0131n\u0131 20% art\u0131rabilir.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Sonu\u00e7<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\"Lorentzzi\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Cam \u00fcretimindeki kalite rekabeti uzun zamandan beri mikron d\u00fczeyinde do\u011fruluk ve s\u0131f\u0131r hata sava\u015f\u0131na girmi\u015ftir ve s\u0131cakl\u0131k kontrol\u00fc bu rekabetin merkezinde yer almaktad\u0131r.<\/span><\/p>

Lorentzzi'nin s\u0131cakl\u0131k sens\u00f6rleri, \u00fcretim s\u00fcreci boyunca s\u0131cakl\u0131k de\u011fi\u015fikliklerini yakalayan \u201chassas s\u0131cakl\u0131k g\u00f6zleri\u201d olarak hareket eder; s\u0131cakl\u0131k kontrol\u00f6rleri, s\u00fcre\u00e7 standartlar\u0131na dayal\u0131 ger\u00e7ek zamanl\u0131 kontrol kararlar\u0131 veren \u201cak\u0131ll\u0131 merkezler\u201d olarak hareket eder; ve g\u00fc\u00e7 reg\u00fclat\u00f6rleri, s\u0131cakl\u0131klar\u0131n s\u00fcrekli olarak s\u00fcre\u00e7 gereksinimlerini kar\u015f\u0131lamas\u0131n\u0131 sa\u011flayan \u201ckararl\u0131 uygulama elleri\u201d olarak hareket eder.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\u00dc\u00e7 bile\u015fen birlikte \u00e7al\u0131\u015farak hammadde eritmeden bitmi\u015f \u00fcr\u00fcn tavlamaya kadar t\u00fcm s\u00fcreci kapsayan kapal\u0131 d\u00f6ng\u00fc bir s\u0131cakl\u0131k kontrol sistemi olu\u015fturur.<\/span><\/p>

Lorentzzi, fotovoltaik cam ve ekran cam\u0131 gibi y\u00fcksek kaliteli \u00fcr\u00fcnlere y\u00f6nelik artan talebi kar\u015f\u0131lamak i\u00e7in \u00f6zellikle bu amaca y\u00f6nelik yeni s\u0131cakl\u0131k kontrol \u00fcr\u00fcnleri geli\u015ftirmi\u015ftir: b\u00fcy\u00fck \u00f6l\u00e7ekli fotovoltaik cam eritme f\u0131r\u0131nlar\u0131 i\u00e7in tasarlanm\u0131\u015f, 32 noktan\u0131n ayn\u0131 anda izlenmesini destekleyen da\u011f\u0131t\u0131lm\u0131\u015f bir s\u0131cakl\u0131k \u00f6l\u00e7\u00fcm sistemi; ve esnek cam tavlama i\u00e7in \u00f6zelle\u015ftirilmi\u015f, \u00b10,5\u00b0C'ye kadar s\u0131cakl\u0131k kontrol hassasiyeti sa\u011flayan y\u00fcksek hassasiyetli bir s\u0131cakl\u0131k kontrol\u00f6r\u00fc.<\/span><\/p>

Cam \u00fcretimi y\u00fcksek kaliteye do\u011fru kayd\u0131k\u00e7a, <\/span>Lorentzzi\u00ae<\/b><\/a><\/span> daha y\u00fcksek kaliteli s\u0131cakl\u0131k kontrol \u00fcr\u00fcnleri \u00fcretmek i\u00e7in teknolojik yeniliklerden ve hassas s\u0131cakl\u0131k kontrol\u00fcnden yararlanmaya devam edecek ve sekt\u00f6r\u00fcn k\u00fcresel pazar rekabetinde avantaj kazanmas\u0131na yard\u0131mc\u0131 olacakt\u0131r.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

In the glass factory’s production workshop, molten glass flows through the kiln like a golden river. After undergoing processes such as forming and annealing, it is ultimately transformed into crystal-clear flat glass, precision instrument lenses, or art glass products. Every step in the transformation of glass from solid raw material to transparent finished product requires […]<\/p>\n","protected":false},"author":1,"featured_media":18049,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[161],"tags":[],"class_list":["post-18054","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-scr-power-regulator"],"yoast_head":"\nGlass Production: Precise Temperature Control Solutions From Lorentzzi<\/title>\n<meta name=\"description\" content=\"Want to know how to control the temperature precisely in glass production? 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